Challenge Accepted: Integrating technology and artisan craftsmanship.

Deep in our core there is a desire to continually learn and expand our capabilities so our clients receive the highest level of craftsmanship…always with obsessive attention to detail. Our fine woodworking group, NEWwoodworks, has some of the most woodcraft obsessed folks you’ll ever meet and they love a new challenge. Enter CNC technology. As this technology has evolved, the NEWwoodworks team has pushed the capabilities of their 3-axis CNC router to better meet their high expectations.

Stepping up NEWwoodworks already notable capabilities is “Thelma”, a Thermwood CNC MTR-30 5×10 3-axis router. Much of their work is done with reclaimed timbers and board stock so a raised z-axis to accommodates the larger timber stock, additional table reinforcement and stiffer axes to aid in cutting denser material and an upgraded vacuum table to make complex jigging and complicated hold-downs easier and faster are all incorporated into the CNC.

What does this integration mean? Some of the rough cutting work and sculpting work can be hogged out by the CNC, then finessed and finished by the artisan’s hand. It helps afford a level of speed and precision that while possible by hand, is difficult and time-consuming work. It can be the best way to get that fine detail after the rough-in, which really eliminates multiple shapings and sandings.

“The CNC allows us to be more productive, even with highly custom designs like our live edge cabinetry. It excels with, and really helps us on, the simple bulk work like plywood cab parts and solid wood parts and pieces, significantly reducing handling and touches,” shared Rob D’Alessandro, general manager of NEWwoodworks. “Complex joinery, carvings, curves, and even typical furniture parts can be created more quickly leaving our craftsmen free to focus their unique capabilities on details, fit, and finish.”

The stringers for this floating stair were cut using the CNC. Photo by Don Cochran Photography.

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“Our NEW Jewel”. A note from homeowners.

Thanks, Phil and Rocio. Little did you know how perfect your timing was when you came to us and asked for a “small but perfect home”. Fertile ground indeed, and our minds raced with the many thoughts about working on something like a precious gem, or what we called a NEW Jewel. The project is completed and officially “home” to Phil and Rocio, who continue to generously share their Jewel and their words:

Phil and Rocio along with pups Luca and Sherlock enjoy a moment on the porch of their nearly completed NEW Jewel.

“Jonathan, et al…
As I write out the final check for Invoice #9, it seems the right moment to pen a note of appreciation for the bundle of work, energy, and creativity that we currently reside in. It is not lost on us for a moment that we discovered NEW at a moment in time that was just right for everyone; Rocio stumbled onto your website looking for a builder of ‘barn homes’ and was immediately captured by the concepts and pics displayed. Everything seemed to line up:  small house, close to shop, (relatively) simple design, similar vision, seasonal timing, etc. to enable you all to pull off an amazing, wonderful, beautiful, efficient, stunning, one-of-a-kind home for us.
It is quite difficult to express the deep sense of gratitude we feel towards everyone that contributed to the Jewel…many of which I don’t have the ability to send this to, or even be able to name. The artistic, creative flair combined with real-life practicality is a major component of our place we will love for many years to come.
Please pass on our thanks to everyone that was involved. We look forward to visits from any and all as time goes by.
Sincerely,
Phil and Rocio
Dayton, Oregon”

Against traditional shou sugi ban charred siding, a warm-toned reclaimed oak door welcomes all to the Jewel.

Inside the NEW Jewel a ridge skylight allows natural light to filter in throughout the home.

Detailed execution of all pieces and parts make up this Jewel, including custom Walnut cabinetry and island.

A Big Statement and Major Usability: Barn Doors

It is common that entry doors are welcoming and often specially designed and crafted. Barn doors and other big doors can be equally as special and additionally functional. Jay, door guru at NEWwoodworks, our fine woodworking division, has a special affinity for the challenge and resulting statement of big barn doors. “Arches, strap hinges, the visual and textural warmth of wood–it’s fun crafting barn doors that make a big statement and are unquestionably functional.”

Barn doors can be fully customized though they often follow tradition with plank, Z, double Z, X, double X, and framed styles using strap hinges or flat tracks.

The upper and lower set of doors make use of strap hinges on this Keuka Lake vineyard barn.

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Fine Crafted Happiest Hours

A short walk across the parking lot from the main office is the shop for our fine woodworking division, NEWwoodworks. While the walk stretches the legs, wandering through their space feeds every type of woodcraft obsession. On a recent visit to the shop, I was drawn to a thick live-edge slab, smoothly finished and awaiting shipment to its new home as a bar top. This led me to Rob, manager of NEWwoodworks for a chat about how this group of skilled woodworkers arrives at happy hour creations:

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Welcome Home: Crafting Doors of Distinction

Doors are the transitional pieces, the welcoming elements, the room dividers, the barriers against intrusion—be it weather or other diversions. A highly-crafted door is designed to function flawlessly and be in service for decades.

While chatting about the overall presence a home has—how it speaks to family, visitors, and neighbors alike—entry doors became a pointed topic. This sparked a more in-depth conversation with our fine woodworking division, NEWwoodworks general manager, Rob, and Jay, the team’s door guru.

Rob (left) and Jay (right) talk custom wooden entry doors.

Entry doors, barn doors, interior doors, flat track doors—NEWwoodworks crafts them all. What drives passion for wooden entry doors? Aesthetics, customization, tradition…Jay explained, “You can do a lot more with wood than you can with metal or fiberglass. Yes, they can at times be more expensive and may require more maintenance, but that door is going to be the first thing your guests will see and touch when you welcome them into your home. Wooden doors feel warmer, they shut with a solid feel, and there is so much more character and story in wood than any other material.”

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