A Big Statement and Major Usability: Barn Doors

It is common that entry doors are welcoming and often specially designed and crafted. Barn doors and other big doors can be equally as special and additionally functional. Jay, door guru at NEWwoodworks, our fine woodworking division, has a special affinity for the challenge and resulting statement of big barn doors. “Arches, strap hinges, the visual and textural warmth of wood–it’s fun crafting barn doors that make a big statement and are unquestionably functional.”

Barn doors can be fully customized though they often follow tradition with plank, Z, double Z, X, double X, and framed styles using strap hinges or flat tracks.

The upper and lower set of doors make use of strap hinges on this Keuka Lake vineyard barn.

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Reclaimed Timbers for New Timber Frames

If you’ve never seen a timber frame made from longleaf southern yellow pine, then you really ought to,Jonathan remarked, “the resins just glow.” Fascinating how one sentence can lead to numerous conversations, learning, and a search of our photo collection…

We commonly work with Kiln Dried Douglas fir, but big timbers, reclaimed timbers, have been near and dear to us since opening our doors over 30 years ago. The New Energy Works story started with a collapsed building and a new house crafted from timbers salvaged from that wreckage. Today we remain smitten with reclaimed timbers.

Getting team members to pose for a photo is much easier when they’re surrounded by big reclaimed timbers in our Farmington, NY or McMinnville OR yards.

As an additional option to kiln-dried Douglas fir, the antique timbers offer extra stability and can always be cut to size for any design/plans. Douglas fir and Heart Pine are our favored industrial reclaimed timber species–we always have them available thanks to our sister company, Pioneer Millworks.

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California Raising: From the Homeowners

We offer our sincere thanks to Tom & Karen for their thoughtful and touching letter of appreciation–and for allowing us to share it here. No one can tell the story of their home better than those who dream it, live it, and love in it…

To all those who were a part of our timber frame home:

This letter is long overdue. Recent events have kept us pre-occupied. This evening as we did out traditional walk through of our home, our eyes gravitated (as usual) to the superb timber frame work you completed.

We would like to share our experience with you in the hope you would share it with your future clients.

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Wholesome Foods, Brews, and Timbers

Last week we were alerted to awesome photos of a Whole Foods Market in Chicago, IL that features our trusses in the bar area and reclaimed wood from our sister company, Pioneer Millworks, throughout. It’s funny how often “finished shots” of a project don’t arrive until a year or two (or more!) after its completion. This project was no exception having opened in early 2017. I struck out to learn more about it, connecting with Mark Scherrer, Senior Associate at BRR Architecture and lead architect for this particular Whole Foods, known to us as “Lakeview”. Mark recalled the store with ease and answered questions before I even asked:

If you’re not familiar with Whole Foods, they’re an award-winning national grocer with solid ethos and product focus on natural and organic foods. The stores are an experience, each one unique–any chance we have to visit one, we take it!

Each Whole Foods Market is one-of-a-kind, very purposefully designed. Mark explained that for Lakeview: “We knew we wanted the store experience to end with a big design feature. There’s a sense of ‘arrival’ to the Red Star Bar that you feel when looking out from the grand lobby, and customers are encouraged to make this part of their overall shopping experience.”

 

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Crafting and Embracing the Flexibility of Glulams

“That’s not a glulam!” I said, incredulously. 

“It is!” Eric insisted with a laugh, raising his hands in defense.


Seeing as Eric is one of the most sincere and honest people around, I figured he had to be right. “Okay,” I replied. “Let’s talk glulams.”

Glulam use around the world has developed into some crazy, creative, and nearly unbelievable structures:

Glulams have been incorporated around the world for very intricate and challenging designs, such as this pavilion project for the 2015 Mulan World Expo by X-TU’s Architects in France.

Some of the basics on glued laminated timbers (glulams) that I commonly hear: they come in just about any size and shape (meaning they can make spans that solid timber simply doesn’t grow to); they can achieve geometric shapes and structural performance that is otherwise unattainable with solid timber; they’re inherently stable and dry; they have visible layers of wood. As a visual person the look is always top of mind for me which is where this conversation started:

The project that started this conversation…what do you think of the curving bottom chord of this timber and steel truss? Solid or glulam? (Check out the end of this post for the answer.)

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