Thank you to all who joined the celebration of the opening of our CLT building, the first complete CLT in New York State. While cutting a ribbon is as common as champagne for celebrations of this sort, we opted to go with something a bit more “us”. Surrounded by a crowd of co-workers and fans, our fearless leader, Jonathan, wielded a chain saw to cut a timber at the main entry. See the sawdust fly in our symbolic opening:
It has been quite a ride involving nearly every coworker to create this building. We’re excited to have our fine woodworkers of NEWwoodworks settling in and sharing their craft with us daily. Our sister company, Pioneer Millworks, is enjoying smooth shipping and receiving from their new storage space at the back of the building. We’re anxious to experience the performance of this structure over the typically bitter New York winter. We have high expectations from the combination of CLTs, timber frame, and wood fiber (out-sulation).
If you’d like to see the opening ceremony event in its entirety check below. And for other vids of our adventures check out our YouTube page.
Gathering for the ribbon cutting official opening of our Cross Laminated Timber building.
Wood fiber installation, another product which is new to the US. Also referred to as “out-sulation” since it is installed on the outside of projects, the Wood Fiber panels offer 3.5R per inch, are FSC (Forest Stewardship Council) certified, and are a carbon sink – for each 1 m3 used, up to 1 tonne of CO2 is bound within the product. Made by Steico, we found this product installed with a fair amount of ease and is performing well.
The custom CNC cut corner tree received a coat of stain and is now sheltered behind glass.
Shou Sugi Ban is an ancient Japanese technique of burning wood as a preservative treatment for exterior siding. The process gives Pioneer Millworks Larch a dark, slightly iridescent look. We anticipate that in this exterior use it may change over time, depending on its exposure to the elements.
Lights! All LED lighting combined with the natural light from the clerestory make this a very bright space. Our fine woodworkers are clamoring to move in for the lighting alone!
Concrete – what a BIG pour! Lots of man power and man hours. Concrete was flowed over radiant heat throughout the shop.
KB Masonry’s team handled this big pour.
Concrete complete and set! Sprinkler lines run…lights to come. Photo by Scott Hemenway.
Mechanicals, such a sprinklers, and duct work. Steve and Ed our maintenance duo have been hard at work installing duct work/dust collection alongside a few of our trusted partners who handled the sprinklers and other mechanicals.
Ed and Steve talk connections for the dust collection ducts.
Ed is a bit camera shy and did well on the man lift hiding behind the pipes.
Amenities including the break room and bathrooms are underway.
Plumbing and electric are in. Next: doors.
In use: Pioneer Millworks has begun using their storage and shipping space at the back of the building. What once seemed to be a cavernous 8,000 sq ft is filling up quickly with custom orders that are ready to ship and other weather sensitive products.
We’re on schedule to move all of our fine woodworking shop to their new space in mid-August. Check back for information on our ribbon cutting this Fall. And visit our previous blog post for more images, videos, and details of this project.
CLT construction is an economically and environmentally conscious alternative to steel and concrete construction, a material that is new to the U.S. building industry.
A quick description might be ‘giant plywood’. More specifically, CLTs are large wooden panels, typically consisting of 3, 5, or 7 layers of dimensional lumber, oriented at right angles, glued together. The panels for our project averaged 8 feet tall and 38 feet long at 3 ¼ and 3 ¾ inch thickness. Using a crane and lulls, the panels were lifted into place and fitted by hand to the supporting timber frame. Each CLT panel has a shiplap edge that nests the panels together and is secured with metal fasteners.