Building the First Complete CLT Project in New York State

first-clt-building-in-nys-new-energy-works-timberframersWe’re excited to announce that we’re building the first complete Cross Laminated Timber (CLT) building in New York State on our campus in Farmington, New York. Cross Laminated Timber (CLT) construction is an economically and environmentally conscious alternative to steel and concrete construction. The new building will house or fine woodworking division, NEWwoodworks, and offer storage/shipping space for our sister company Pioneer Millworks.

“We’re extremely excited to bring this alternative building method to New York State. We see CLTs as the wave of the future and are investing in our Western New York campus to better position the region and our industry to ride the wave,” states Jonathan, our Founder and President. “The opportunities with CLTs are abundant for businesses and housing and offer dramatic environmental benefits. Wood is a naturally occurring and renewable resource which stores carbon. It has proved time and again to preform as well, and at times better than, carbon heavy steel and concrete.”

clt-exampleCLTs are large wooden panels, typically consisting of 3, 5, or 7 layers of dimensional lumber, oriented at right angles, glued together. This results in exceptional strength, dimensional stability, and rigidity. The pre-fabricated wall, floor, and roof panels can be installed quickly with little job-site waste. European countries have been utilizing the panels for multi-story buildings with great structural, financial, and environmental success.

timber-frame-of-tomorrowland-new-energy-worksCombining the strength of timbers and CLT panels, the building will utilize a timber frame wrapped by CLT walls and topped by CLT roof panels. The panels will be pre-cut for windows and doors and will arrive by cargo shipment to Farmington NY in early January 2017. Both the timber frame and the panels will be raised in January 2017.

“The CLT panels are pre-designed, highly engineered, of superior quality with precise tolerances – all specific processes and requirements that are fundamental to our timber framing craft. This fits perfectly with our traditional work and parallels the SIPs integration that we’ve spearheaded for years,” explains Jonathan.

In February of 2015, our fine woodworking division, NEWwoodworks located in Shortsville, NY, suffered a catastrophic event as half of the roof collapsed over their 70-year-old building (no one was injured). The CLT project will be a 21,000 sq ft, single level building, to house both NEWwoodworks and provide storage/shipping for Pioneer Millworks reclaimed wood products.

An example of a CLT project built in Washington DC earlier in 2017.

An example of a CLT project built in Washington DC in 2016.

NEWwoodworks’ manufacturing equipment and craftsmen will be entrusted with 13,000 sq ft while Pioneer Millworks will utilize 8,000 sq ft for reclaimed wood storage and shipping. We broke ground for the foundation on November 15, 2016 behind our timber frame shop.

close-up-fiber2017 will start off with the timber frame raising followed by raising of the CLT panels (walls and roof). We’re also examining a wood fiber insulation which is more environmentally friendly than the majority of alternative options. We’ll share more as progress continues. Contact us with any questions or for a schedule of events: events@newenergyworks .com

In Their Words: Sal and Jackie, Canandaigua, NY

Last week, we shared an article from Rochester Magazine all about Sal and Jackie’s timber frame project in Canandaigua, NY. This lakeside home is the second timber frame we’ve raised for a couple on Canandaigua Lake. It is crafted of reclaimed Douglas fir timbers sourced by Pioneer Millworks from the deconstructed 1930’s United Embroidery factory in New Jersey. The timbers were smooth finished and treated with oil to bring out the natural patina for a rustic, yet refined look. We recreated many of the details from the homeowners’ first home, including all interior doors, crafted from reclaimed wine vat stock. Other details include reclaimed oak flooring (also from Pioneer Millworks), a live edge island top, mantle/fireplace surround, custom built-ins for the great room and office, hand-crafted entry door, and bunk beds by NEWwoodworks.

Here’s what the homeowners Sal and Jackie had to say:

“Everyone we worked with at New Energy Works was warm and professional. We would not have the special home we have today without the guidance and workmanship of the wonderful N.E.W. teams. ”

Check out a case study written about the home here.

canandaigua_lake_timberframe_great_room

 

 

canandaigua_timberframe_raising

Timber Frame Design for Lone Jack, Missouri

We’re a unique organization and not just because of the various interesting personalities around here. We have an internal architecture design group that works side by side (literally!) with our engineering group. Don’t worry, if you’re already working with a design professional, you can go directly to our engineers. But if you’d like to have your own set of plans drawn from your musings, then a chat with our design group would be in order.

New Energy Works Design Department Initial Lone Jack Sketch

Initial project conversations lead to loose, “big idea”, sketches.

read more