Restored, Reused, Reloved: Doors of Heritage

Doors are the transitional pieces, the welcoming elements, the barriers against intrusion—be it weather or other diversions—the room dividers, the separators of space. A high-crafted door is designed to function flawlessly and be in service for decades. Yet over time their movement and environment can impact aesthetics and usefulness. Our fine woodworking group, NEWwoodworks, has had the opportunity to restore doors of heritage, bearing, and beauty for a few special spaces.

Home at the Spa

spa door rehab by newwoodworks

Elements from an original carriage house in Rochester were carefully salvaged, including the main entry doors, for a local spa. Always believed to be arched, during removal it was discovered that the original doors were rectangular. They had hung for years behind an arched opening to give them the look of arched doors.

Original doors, site salvaged.

Original doors, site salvaged.

The craftsmen at NEWwoodworks, lead by door guru, Jay, were tasked with creating arches in the old doors, along with general restoration. The doors were constructed in a traditional way using wedged tenons which were hammered in from the side. This type of old craft construction would close and tighten all of the stile and rail joints. With skill and care, an arch was cut in the doors and components were re-fitted to create truly arched doors. The surface was then wire brushed and mounting hardware was set into the backs of the doors so they could be hung on a wall.

spa door refurb by newwoodworks

Today they greet patrons from their new home where they live as pieces of art behind the spa reception desk.

newwoodworks spa door refurb

University Ave

Though species and finishes play a large role in the durability of wooden entry doors, time and weather will eventually wear through and some TLC will be needed to bring the wood back to life. A set of white oak entry doors on University Ave in Rochester, NY were removed by our craftsmen and transported back to the shop.

univ ave door orig

The original weather-worn oak doors on University Ave.

It was clear the bottom rails were beyond repair which lead the team to dismantle the doors and sidelights. Over 200 oak pieces and all joinery was restored. New insulated glass units and oil rubbed bronze hardware were added bringing a touch of modernization to the doors. Originally the oak was stained dark brown, but for this revitalization, it was requested to keep a natural finish to allow the oak’s patina to be celebrated. The craftsmen employed a polymerized tung oil that will be applied biannually as part of normal maintenance for the revived doors.

university ave door refurb newwoodworks

Eatery Entry

A fun find by a restaurant owner, this tall and slim pair of doors is believed to have originated in India before making their way to the US and eventually to the NEWwoodworks shop for a bit of care.

newwoodworks refurb pine doors detail

The doors were sinch-nailed together, nearly 3″ thick, solid white pine covered in layers of paint and signs of age.

original pine doors eatery entry

Original, as-found pine doors.

The first step was stripping off the hardware and cleaning up the grills. A light wire brushing was applied to the surface to remove some of the rotten paint while highlighting the hard-earned surface character. Structural repairs were required in the moldings and some of the rails, but overall these doors were fairly solid. Frosted glass, new hinges, and a dead bolt completed the overhaul. Today the doors conceal a closet while acting as wall art. Their grills and glass are backlit, warm and captivating in the eatery’s entry foyer.

restored pine doors by newwoodworks

Rejuvenating and repairing, bringing new life and new love to these timelessly authentic doors are stories we’ll tell for many years to come. They’ve influenced and inspired new doors (below) and reminded us of old high craft techniques. See the gallery of door creations here.

Inspired by the adjacent antique doors, the new entry door was crafted by NEWwoodworks using reclaimed Heart Pine.

Inspired by the adjacent antique doors, the new main entry door for the eatery entrance was crafted of Reclaimed Heart Pine by NEWwoodworks.

Building the First Complete CLT Project in New York State

first-clt-building-in-nys-new-energy-works-timberframersWe’re excited to announce that we’re building the first complete Cross Laminated Timber (CLT) building in New York State on our campus in Farmington, New York. Cross Laminated Timber (CLT) construction is an economically and environmentally conscious alternative to steel and concrete construction. The new building will house or fine woodworking division, NEWwoodworks, and offer storage/shipping space for our sister company Pioneer Millworks.

“We’re extremely excited to bring this alternative building method to New York State. We see CLTs as the wave of the future and are investing in our Western New York campus to better position the region and our industry to ride the wave,” states Jonathan, our Founder and President. “The opportunities with CLTs are abundant for businesses and housing and offer dramatic environmental benefits. Wood is a naturally occurring and renewable resource which stores carbon. It has proved time and again to preform as well, and at times better than, carbon heavy steel and concrete.”

clt-exampleCLTs are large wooden panels, typically consisting of 3, 5, or 7 layers of dimensional lumber, oriented at right angles, glued together. This results in exceptional strength, dimensional stability, and rigidity. The pre-fabricated wall, floor, and roof panels can be installed quickly with little job-site waste. European countries have been utilizing the panels for multi-story buildings with great structural, financial, and environmental success.

timber-frame-of-tomorrowland-new-energy-worksCombining the strength of timbers and CLT panels, the building will utilize a timber frame wrapped by CLT walls and topped by CLT roof panels. The panels will be pre-cut for windows and doors and will arrive by cargo shipment to Farmington NY in early January 2017. Both the timber frame and the panels will be raised in January 2017.

“The CLT panels are pre-designed, highly engineered, of superior quality with precise tolerances – all specific processes and requirements that are fundamental to our timber framing craft. This fits perfectly with our traditional work and parallels the SIPs integration that we’ve spearheaded for years,” explains Jonathan.

In February of 2015, our fine woodworking division, NEWwoodworks located in Shortsville, NY, suffered a catastrophic event as half of the roof collapsed over their 70-year-old building (no one was injured). The CLT project will be a 21,000 sq ft, single level building, to house both NEWwoodworks and provide storage/shipping for Pioneer Millworks reclaimed wood products.

An example of a CLT project built in Washington DC earlier in 2017.

An example of a CLT project built in Washington DC in 2016.

NEWwoodworks’ manufacturing equipment and craftsmen will be entrusted with 13,000 sq ft while Pioneer Millworks will utilize 8,000 sq ft for reclaimed wood storage and shipping. We broke ground for the foundation on November 15, 2016 behind our timber frame shop.

close-up-fiber2017 will start off with the timber frame raising followed by raising of the CLT panels (walls and roof). We’re also examining a wood fiber insulation which is more environmentally friendly than the majority of alternative options. We’ll share more as progress continues. Contact us with any questions or for a schedule of events: events@newenergyworks .com

Case Study: Lakeside Charm on the Cliff

Years of dreaming and planning culminated in Tom and Maureen’s lakeside home. Situated on a steep slope, down a drive with several switchbacks, the site was both challenging and exciting to our construction group. Porches and decks welcome family and friends to enjoy lake views from outside, while reclaimed flooring from Pioneer Millworks and custom cabinetry by NEWwoodworks offer warm elegance inside. The design takes advantage of the site with large windows and walk-out lake access on the lower level.

Location: Naples, NY
Architect/Builder: New Energy Works
Size: 3,320 sq ft

View the entire case study here.

lakeside_charm_exterior

The porte cochère of Tom and Maureen’s home has become a popular gathering space during parties and large family functions.

canandaigua_lake_home_great_room_timber_truss

Inside the home, the great room offers intimate volumes while capturing views of the trees and lake outside.

rourke_kitchen_island_close

Crafted by NEWwoodworks, the cherry cabinetry will continue to deep in tone and character as it naturally ages.

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Soft-close Drawer Hardware — 100% USA Made

Whether we are fitting one of our custom timberframe homes or remodeling an existing kitchen, the greatest care and craftsmanship goes into each and every piece of cabinetry and furniture we build. Our custom cabinetry, built with either reclaimed or FSC Certified woods, have a style and a feel all their own. However, their quality and aesthetic appeal is not just skin deep; the same amount of forethought, planning, and material selection is applied to our hardware choices.

The world of cabinetry hardware is a vast, and sometimes confusing one. The sheer number of choices could fill many volumes, and that takes into consideration only the internal hardware—the drawer runners, hinges, and door stops.

Decorative glass knob on custom walnut door

Decorative exterior hardware is a different story altogether (one we’re sure to blog about in the future).

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