Our fine woodworking division is moving to join our main campus in Farmington, NY. They’re making their home in our Cross Laminated Timber (CLT) building (the first complete CLT in New York State) and in the office/showroom.
The NEWwoodworks crew on CLT raising day this past January.
After a harsh winter in 2015 laid down an overabundance of snow and ice, this team’s shop collapsed. The WWII era bowstring trusses couldn’t take the heavy load. Seeing this as an opportunity to build a new space with all the right materials, as well as bring the team to the main campus, our CLT building came together.
Doors are the transitional pieces, the welcoming elements, the barriers against intrusion—be it weather or other diversions—the room dividers, the separators of space. A high-crafted door is designed to function flawlessly and be in service for decades. Yet over time their movement and environment can impact aesthetics and usefulness. Our fine woodworking group, NEWwoodworks, has had the opportunity to restore doors of heritage, bearing, and beauty for a few special spaces.
Home at the Spa
Elements from an original carriage house in Rochester were carefully salvaged, including the main entry doors, for a local spa. Always believed to be arched, during removal it was discovered that the original doors were rectangular. They had hung for years behind an arched opening to give them the look of arched doors.
Original doors, site salvaged.
The craftsmen at NEWwoodworks, lead by door guru, Jay, were tasked with creating arches in the old doors, along with general restoration. The doors were constructed in a traditional way using wedged tenons which were hammered in from the side. This type of old craft construction would close and tighten all of the stile and rail joints. With skill and care, an arch was cut in the doors and components were re-fitted to create truly arched doors. The surface was then wire brushed and mounting hardware was set into the backs of the doors so they could be hung on a wall.
Today they greet patrons from their new home where they live as pieces of art behind the spa reception desk.
Though species and finishes play a large role in the durability of wooden entry doors, time and weather will eventually wear through and some TLC will be needed to bring the wood back to life. A set of white oak entry doors on University Ave in Rochester, NY were removed by our craftsmen and transported back to the shop.
The original weather-worn oak doors on University Ave.
It was clear the bottom rails were beyond repair which lead the team to dismantle the doors and sidelights. Over 200 oak pieces and all joinery was restored. New insulated glass units and oil rubbed bronze hardware were added bringing a touch of modernization to the doors. Originally the oak was stained dark brown, but for this revitalization, it was requested to keep a natural finish to allow the oak’s patina to be celebrated. The craftsmen employed a polymerized tung oil that will be applied biannually as part of normal maintenance for the revived doors.
A fun find by a restaurant owner, this tall and slim pair of doors is believed to have originated in India before making their way to the US and eventually to the NEWwoodworks shop for a bit of care.
The doors were sinch-nailed together, nearly 3″ thick, solid white pine covered in layers of paint and signs of age.
Original, as-found pine doors.
The first step was stripping off the hardware and cleaning up the grills. A light wire brushing was applied to the surface to remove some of the rotten paint while highlighting the hard-earned surface character. Structural repairs were required in the moldings and some of the rails, but overall these doors were fairly solid. Frosted glass, new hinges, and a dead bolt completed the overhaul. Today the doors conceal a closet while acting as wall art. Their grills and glass are backlit, warm and captivating in the eatery’s entry foyer.
Rejuvenating and repairing, bringing new life and new love to these timelessly authentic doors are stories we’ll tell for many years to come. They’ve influenced and inspired new doors (below) and reminded us of old high craft techniques. See the gallery of door creations here.
Inspired by the adjacent antique doors, the new main entry door for the eatery entrance was crafted of Reclaimed Heart Pine by NEWwoodworks.