Restored, Reused, Reloved: Doors of Heritage

Doors are the transitional pieces, the welcoming elements, the barriers against intrusion—be it weather or other diversions—the room dividers, the separators of space. A high-crafted door is designed to function flawlessly and be in service for decades. Yet over time their movement and environment can impact aesthetics and usefulness. Our fine woodworking group, NEWwoodworks, has had the opportunity to restore doors of heritage, bearing, and beauty for a few special spaces.

Home at the Spa

spa door rehab by newwoodworks

Elements from an original carriage house in Rochester were carefully salvaged, including the main entry doors, for a local spa. Always believed to be arched, during removal it was discovered that the original doors were rectangular. They had hung for years behind an arched opening to give them the look of arched doors.

Original doors, site salvaged.

Original doors, site salvaged.

The craftsmen at NEWwoodworks, lead by door guru, Jay, were tasked with creating arches in the old doors, along with general restoration. The doors were constructed in a traditional way using wedged tenons which were hammered in from the side. This type of old craft construction would close and tighten all of the stile and rail joints. With skill and care, an arch was cut in the doors and components were re-fitted to create truly arched doors. The surface was then wire brushed and mounting hardware was set into the backs of the doors so they could be hung on a wall.

spa door refurb by newwoodworks

Today they greet patrons from their new home where they live as pieces of art behind the spa reception desk.

newwoodworks spa door refurb

University Ave

Though species and finishes play a large role in the durability of wooden entry doors, time and weather will eventually wear through and some TLC will be needed to bring the wood back to life. A set of white oak entry doors on University Ave in Rochester, NY were removed by our craftsmen and transported back to the shop.

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The original weather-worn oak doors on University Ave.

It was clear the bottom rails were beyond repair which lead the team to dismantle the doors and sidelights. Over 200 oak pieces and all joinery was restored. New insulated glass units and oil rubbed bronze hardware were added bringing a touch of modernization to the doors. Originally the oak was stained dark brown, but for this revitalization, it was requested to keep a natural finish to allow the oak’s patina to be celebrated. The craftsmen employed a polymerized tung oil that will be applied biannually as part of normal maintenance for the revived doors.

university ave door refurb newwoodworks

Eatery Entry

A fun find by a restaurant owner, this tall and slim pair of doors is believed to have originated in India before making their way to the US and eventually to the NEWwoodworks shop for a bit of care.

newwoodworks refurb pine doors detail

The doors were sinch-nailed together, nearly 3″ thick, solid white pine covered in layers of paint and signs of age.

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Original, as-found pine doors.

The first step was stripping off the hardware and cleaning up the grills. A light wire brushing was applied to the surface to remove some of the rotten paint while highlighting the hard-earned surface character. Structural repairs were required in the moldings and some of the rails, but overall these doors were fairly solid. Frosted glass, new hinges, and a dead bolt completed the overhaul. Today the doors conceal a closet while acting as wall art. Their grills and glass are backlit, warm and captivating in the eatery’s entry foyer.

restored pine doors by newwoodworks

Rejuvenating and repairing, bringing new life and new love to these timelessly authentic doors are stories we’ll tell for many years to come. They’ve influenced and inspired new doors (below) and reminded us of old high craft techniques. See the gallery of door creations here.

Inspired by the adjacent antique doors, the new entry door was crafted by NEWwoodworks using reclaimed Heart Pine.

Inspired by the adjacent antique doors, the new main entry door for the eatery entrance was crafted of Reclaimed Heart Pine by NEWwoodworks.

NEWwoodworks Selected as Business of the Month by Shortsville Manchester Area Chamber of Commerce

For over 20 years NEWwoodworks, our fine woodworking division, has specialized in handcrafted cabinetry, furniture, stairs, doors, and other custom designed interior furnishings from their shop in Shortsville, NY. The Shortsville-Manchester Area ChamBusiness of the Monthber of Commerce (SMACC) is a volunteer organization that promotes progress and a positive business climate. NEWwoodworks has supported local Shortsville activities for many years, including the annual Wild Water Derby, and has been recognized by SMACC as business of the month.

“Crafting projects from antique reclaimed wood is a unique privilege,” remarked Rob D’Alessandro, General Manager. “We’re excited to be recognized by the Shortsville Manchester Area Chamber of Commerce as a Business of the Month.”

NEWwoodworks has built a reputation as the go-to shop among designers and architects for taking on challenging, one-of-a-kind, custom woodworking projects. Each piece is hand-crafted using sustainably harvested and often antique wood by skilled craftsmen and design software. Thanks to experience, talented hands, digital technology, and good-old-fashioned creativity the more unique, the more difficult, the better the project.

The craftsmen at NEWwoodworks have knowledge and abilities which ensure every project is a work of art, whether it’s doors, cabinetry, stairs, tables, wine rooms, or commercial fixtures. They have worked with world-famous retailers, hotels, restaurants, and spas to bring the vision of the brand and the designer to life. Great attention is paid to the details: hand-forged hardware, oil rubbed finishes, and antique wood-with-a-story-to-tell are a few of the features incorporated in their products.

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double doors_LEED-H Gold home in NC

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About:
NEWwoodworks has been the fine woodworking division of New Energy Works Timberframers for over 20 years. They specialize in custom crafting cabinetry, furniture, stairs, doors, and other custom woodworking that is unique to the individual and harmonious with the project design. The group is well known for their expertise in handcrafting elements for timber frame homes and constructing projects with reclaimed and extraordinary wood.

Case Study: Lakeside Charm on the Cliff

Years of dreaming and planning culminated in Tom and Maureen’s lakeside home. Situated on a steep slope, down a drive with several switchbacks, the site was both challenging and exciting to our construction group. Porches and decks welcome family and friends to enjoy lake views from outside, while reclaimed flooring from Pioneer Millworks and custom cabinetry by NEWwoodworks offer warm elegance inside. The design takes advantage of the site with large windows and walk-out lake access on the lower level.

Location: Naples, NY
Architect/Builder: New Energy Works
Size: 3,320 sq ft

View the entire case study here.

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The porte cochère of Tom and Maureen’s home has become a popular gathering space during parties and large family functions.

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Inside the home, the great room offers intimate volumes while capturing views of the trees and lake outside.

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Crafted by NEWwoodworks, the cherry cabinetry will continue to deep in tone and character as it naturally ages.

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In Their Words: Sal and Jackie, Canandaigua, NY

Last week, we shared an article from Rochester Magazine all about Sal and Jackie’s timber frame project in Canandaigua, NY. This lakeside home is the second timber frame we’ve raised for a couple on Canandaigua Lake. It is crafted of reclaimed Douglas fir timbers sourced by Pioneer Millworks from the deconstructed 1930’s United Embroidery factory in New Jersey. The timbers were smooth finished and treated with oil to bring out the natural patina for a rustic, yet refined look. We recreated many of the details from the homeowners’ first home, including all interior doors, crafted from reclaimed wine vat stock. Other details include reclaimed oak flooring (also from Pioneer Millworks), a live edge island top, mantle/fireplace surround, custom built-ins for the great room and office, hand-crafted entry door, and bunk beds by NEWwoodworks.

Here’s what the homeowners Sal and Jackie had to say:

“Everyone we worked with at New Energy Works was warm and professional. We would not have the special home we have today without the guidance and workmanship of the wonderful N.E.W. teams. ”

Check out a case study written about the home here.

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New Home, Deep Roots

Rochester Magazine featured one of our local, reclaimed timber frame homes in a recent edition of the publication. This lakeside home is the second timber frame we’ve raised for a couple on Canandaigua Lake. It is crafted of reclaimed Douglas fir timbers sourced by Pioneer Millworks from the deconstructed 1930’s United Embroidery factory in New Jersey. The timbers were smooth finished and treated with oil to bring out the natural patina for a rustic, yet refined look. We recreated many of the details from the homeowners’ first home, including all interior doors, crafted from reclaimed wine vat stock. Other details include reclaimed oak flooring (also from Pioneer Millworks), a live edge island top, mantle/fireplace surround, custom built-ins for the great room and office, hand-crafted entry door, and bunk beds by NEWwoodworks.

Read their take on the project below.

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