Residents of Indiana, Doug and Tammy have called Grand Traverse Bay, Michigan their second home for 18 years. The site they’ve enjoyed over those years includes lake frontage and views worth talking about. (Mike W captured the panoramic above from the peak of the frame on crisp day.) The couple frequented several timber home shows where they met New Energy Works Drake Ambrosino, and we’ve helped them bring it to reality this Winter.
We were told the weather is usually great in Grand Traverse, but that lake-effect snow is no joke near the water. While Darren, Mike, Anthony, and Noah were raising the frame, some tough weather hit the site. For nearly two weeks the temperatures ranged from just above zero into the teens with daily snow. The flakes didn’t diminish the team’s energy as they joined the custom stained Douglas fir main frame, front porch, and rear balconies.
T&G of the same species and finish was installed over the main frame, followed by SIP roof panels. Mike W told us, with a quick chuckle from behind his hearty beard, that high winds were ‘a challenge’ for the SIP panel installation in particular.
Porter Builders from Kewadin, MI will be completing the home throughout 2017. Points of interest within just an hour of this project include Charlexoix, Petoskey, Traverse City, Torch Lake, and many ski areas.
Home & Design featured one of our East Coast timber frame homes in a recent edition of their magazine. Architect Mark Kohler ‘went out on a limb’ and purchased five acres of land in Woodbridge, Virginia after visiting a client’s job site in 2001. The Kohlers envisioned a rustic retreat crafted from natural wood, stone, and glass. When Mark’s drawings were near completion, he reached out to us to supply Douglas fir timber framing and reclaimed antique heart-pine flooring (from Pioneer Millworks) for the house. Mark stated,”You associate timber framing with vacation homes in Colorado. It adds to the character and warmth.”
For this week’s post, you can find our beetle settled on a high slope overlooking the west side of Cayuga Lake. This lake home project represents one of the handful of projects that New Energy Works serves as the general contractors for. (New Energy Works takes on a few local general contracting projects per year near their Farmington, NY headquarters.) The interior frame is comprised of kiln-dried Douglas Fir, while the exterior presents fresh sawn Douglas Fir with kiln-dried curves. Two distinct bowstring trusses with steel chords are featured above the kitchen to support the second floor above.
And what a great raising day it was! We couldn’t say it much better than the homeowners:
“We’ll never forget the joy and excitement we felt sharing the experience with our whole family – we had all grandparents and children. This project is a family home, a place where we hope to spend lots of quality time. This was the first time we could really see the house taking physical shape…all the 3D drawings in the world, wood samples and inspiration photos didn’t hold a candle to walking through the unfinished lower level, experiencing the proportions, walking down to the lake and imagining our kids playing in the (freezing) water. We were proud to be there and know that this was our project – that our family is building this for our future and to see our hard work and NEW’s being brought together in such an amazing fashion!”
I don’t travel and I really don’t like to fly. However, now that our West Coast facility has been running for 5 years I finally made the visit to the Pacific Northwest. It was under the promise of good food, good skiing, and good company that the visit was sold.
Hint: there was good skiing.
Of course there were important business reasons to visit as well. For one, we have a manufacturing facility in McMinnville. Second, most all of the wood we use in our timber frame division is sourced from the area. This visit was an opportunity to put names to faces, connect with people and see how wood is processed before we get our hands on it.
We started off the visit in McMinnville (MAC) on Monday. It was a chance to see our facility and connect with some of the timber frame guys that live on the West Coast. We also met some engineers, kiln operators, and folks from just across the way that buy and sell a ton of wood. These meetings were all about relationship building.
The MAC shop is nicely setup and fully functional. It is well organized and ready for continued success. I enjoyed re-connecting with Darren and Randy especially as they play important roles in the operations of that facility.
Monday night I was treated to a delicious burger at C-Bar in downtown Portland. I believe the burger was called a Chef Burger and what I remember most about ordering was the “Absolutely No Changes” tag line that was included in the description. I forgot all that was on it but do recall how good it was. This alone met the promise of good food but more on that later.
This is log supply – what you don’t see is the two rows stacked the same behind this one.
Here is a close-up for better scale. We always keep in mind that wood is a renewable resource, being harvested by all of our partners with careful consideration of the environment. The structures that we craft and build, on average they will survive for a few centuries. All in all, seems like a good afterlife for these Douglas fir trees!
We partner with all of these mills and each plays a critical role in our success as a company. It was an eye opening experience to see just how much wood is processed at these facilities on a daily basis. Most mills are processing between 3-4 million board feet in a given month. Wow… an average timber frame from NEW as an order might be 6,000-7,000 BF. Even though our work is a small segment in their business they all conveyed its importance to their success as well. Each mill was a bit unique and specializes in a different segment of the industry but the material flow and the manor it was processed was very similar.
After de-barking they meet this guy… and I thought we had a big saw.
I think it’s about an 8’ diameter blade… just guessing
Another view – what a huge blade!
Once de-barked and bucked to length it is on the rig for processing.
I wouldn’t want to be on the wrong end of this thing.
Some finished goods.
More finished woods.
I felt like I was back in time visiting Hull-Oaks. From the drive in from town to the equipment and back drop it was like we were in the 60’s. The mill is comprised of old equipment that functions today like it did when new… a true testament to the engineers and mechanics that built it. The mill team was a dedicated bunch of hardworking guys. The clothes were different but other than that I have to believe much has been un-changed.
A picturesque photo from Hull Oaks.
After our mill tour wrapped up on Wednesday I was finally given the grand tour of Vermont Street Project. It was as described and worthy of the notoriety and awards given. The house is a wonderful example of how thoughtful design and flawless execution can result in an outstanding project. The house is very inviting and once inside craftsmanship shows throughout. It is easy to see how it won the 2011 Fine Homebuilding House of the Year award. Kudos to Jonathan, Maxine and all involved on this project… it is certainly something to be proud of.
After the grand tour and numerous rounds of trying to defeat JO in ping pong, JO made his famous wild Salmon grilled over apple wood. Now I typically don’t eat fish or seafood. It just has not been a staple in my diet; I’m more of a meat and potatoes guy. After all the razing from JO and crew Salmon it was and boy it did not disappoint. It was delicious and again met the promise of good food as well as good company.
Thursday we played hooky. Or maybe it’s not hooky when the owner of the company is driving the car to the mountain. We went to Mt. Hood for a day on the slopes and what a day it was. Upon my arrival I was warned about the drought that the area was seeing and that the slopes have been suffering. Well… I must have brought some of that NY weather because it snowed and snowed and snowed. It was probably the best day on the slopes in years. It dumped and we loved it.
Somehow these goofy looking snow boarders managed to hop in the car and join us. On the left is Sean and the right is David who is part of our design team out West.
That pretty much wraps up my trip. It was everything as promised. Special thanks to JO and Maxine for the hospitality and to Sean and David for keeping me busy and showing me around. It was a great trip and one I surely enjoyed. I might just visit again someday!