Ribbon Cutting: Officially opening the first complete CLT in NYS

From catastrophe came opportunity: Come help us celebrate as we officially open our Cross Laminated Timber (CLT) building!

After the devastating collapse of half of our fine woodworking division’s WWII era shop in February 2015, we regrouped and put our heads together on how to move forward. Following our ethos of the Triple Bottom Line (people, planet, and profit), it became our goal to design and re-build with new-to-New-York environmentally savvy and energy efficient materials. The result: the first complete Cross Laminated Timber (CLT) building in New York State.

A combination of mass timber, heavy timber, and CLTs, the 21,000 sq ft building is the new home for our fine woodworking group, NEWwoodworks, and offers a bit of storage/shipping for our sister company, Pioneer Millworks. Other details include wood fiber insulation, reclaimed wood siding, peg laminated timber overhangs, a broadleaf maple tree post, numerous wood tools and machinery, stacks of ready to ship custom wood products, and more.

Join us to see these elements together and in use as a custom woodworking shop and shipping/loading area.

Where: New Energy Works Timberframers main campus at 1180 Commercial Dr, Farmington, NY 14425
When: Thursday, October 12, 2017
Time: 10am to 11am
Info: (585) 924-3860 for more information or help with directions

What are CLTs? A quick description might be ‘giant plywood’. More specifically, CLTs are large wooden panels, typically consisting of 3, 5, or 7 layers of dimensional lumber, oriented at right angles, glued together. The panels for our project averaged 8 feet tall and 38 feet long at 3 ¼ and 3 ¾ inch thickness. Using a crane and lulls, the panels were lifted into place and fitted by hand to the supporting timber frame. Each CLT panel has a shiplap edge that nests the panels together and is secured with metal fasteners.

We see CLTs as a wave of the future and we’ve invested in our Western New York campus to better position the region and our industry to ride the wave. The opportunities with CLTs are abundant for businesses and housing and offer dramatic environmental benefits. Wood is a naturally occurring and renewable resource which stores carbon. It has proved time and again to perform as well, and at times better than, carbon-heavy steel and concrete.

Who is Atlas?

What is wood fiber insulation?

For more, check out our previous blog post on raising this CLT project. We hope to see you at the opening!

 

Update on the First Complete Cross Laminated Timber Building in NY State

Enclosure, mechanicals, and moving in. What’s the latest with our CLT build?

tomorrowland CLT building exterior NEW web

We began raising the first complete Cross Laminated Timber (CLT) building in New York State on our main campus in Farmington, NY in late January 2017. A combination of mass timber, heavy timber, and CLTs, the 21,000 sq ft building will house our fine woodworking division, NEWwoodworks, and offer a bit of storage/shipping for our sister company, Pioneer Millworks. Progress since May has included:

Wood fiber installation, another product which is new to the US. Also referred to as “out-sulation” since it is installed on the outside of projects, the Wood Fiber panels offer 3.5R per inch, are FSC (Forest Stewardship Council) certified, and are a carbon sink – for each 1 m3 used, up to 1 tonne of CO2 is bound within the product. Made by Steico, we found this product installed with a fair amount of ease and is performing well.

Will G Steico DSCN2802

wood fiber install tomorrowland clt new energy works

The custom CNC cut corner tree received a coat of stain and is now sheltered behind glass.

tree paint new energy works clt building

CLT tree cut out night shot new energy

Siding, including shiplap Shou Sugi Ban Color Char by Pioneer Millworks.

shou sugi ban color char siding by pioneer millworks on clt building

siding tomorrowland

Shou Sugi Ban is an ancient Japanese technique of burning wood as a preservative treatment for exterior siding. The process gives Pioneer Millworks Larch a dark, slightly iridescent look. We anticipate that in this exterior use it may change over time, depending on its exposure to the elements.

Lights! All LED lighting combined with the natural light from the clerestory make this a very bright space. Our fine woodworkers are clamoring to move in for the lighting alone!

LED lighting CLT building new eneryg works

Concrete – what a BIG pour! Lots of man power and man hours. Concrete was flowed over radiant heat throughout the shop.

KB Masonry's team handled this big pour.

KB Masonry’s team handled this big pour.

wet concrete

Concrete complete and set! Photo by Scott Hemenway.

Concrete complete and set! Sprinkler lines run…lights to come. Photo by Scott Hemenway.

Mechanicals, such a sprinklers, and duct work. Steve and Ed our maintenance duo have been hard at work installing duct work/dust collection alongside a few of our trusted partners who handled the sprinklers and other mechanicals.

Ed and Steve talk connections for the dust collection ducts.

Ed and Steve talk connections for the dust collection ducts.

Ed is a bit camera shy and did well hiding behind the pipes.

Ed is a bit camera shy and did well on the man lift hiding behind the pipes.

Mechanical room.

Mechanicals room.

Amenities including the break room and bathrooms are underway.

rooms in tomorrowland

rooms framed in

Plumbing and electric are in. Next: doors.

In use: Pioneer Millworks has begun using their storage and shipping space at the back of the building. What once seemed to be a cavernous 8,000 sq ft is filling up quickly with custom orders that are ready to ship and other weather sensitive products.

PMW storage tomorrowland

We’re on schedule to move all of our fine woodworking shop to their new space in mid-August. Check back for information on our ribbon cutting this Fall. And visit our previous blog post for more images, videos, and details of this project.

About CLTs:
CLT construction is an economically and environmentally conscious alternative to steel and concrete construction, a material that is new to the U.S. building industry.

A quick description might be ‘giant plywood’. More specifically, CLTs are large wooden panels, typically consisting of 3, 5, or 7 layers of dimensional lumber, oriented at right angles, glued together. The panels for our project averaged 8 feet tall and 38 feet long at 3 ¼ and 3 ¾ inch thickness. Using a crane and lulls, the panels were lifted into place and fitted by hand to the supporting timber frame. Each CLT panel has a shiplap edge that nests the panels together and is secured with metal fasteners.