Nestled in Vermont

vermont timber frame rendering apr 2017

In our experience, homes are most successful when they adapt, age, and grow with their inhabitants. It’s always pleasing when we can plan ahead for changes, such as transitioning a weekend vacation space to full-time home. Hank and Julie have given us such an opportunity. The couple has a delightful build site in Fayston, VT and enlisted our team to design their vacation home, which will eventually become their full-time retirement retreat.

Sublime views of Slidebrook Basin between north and south ski areas of Sugarbush Resort guided the overall home orientation, and specifically the great room layout, for Hank and Julie’s project.

view of sugarbush

Careful consideration was also given to the traditional Vermont farmhouse vernacular. The design acknowledges this aesthetic with a main gable roofline that intersects with an asymmetrical salt box gable roofline. It incorporates the couple’s desire for mountain-rustic style with mixed exterior materials and subtle timber elements. The corner of the home’s “L” shaped layout is defined with a stair tower that has evenly stacked windows and will feature shou sugi ban siding.

The stair tower anchors the corner of the home's "L" shaped layout.

The stair tower anchors the corner of the home’s “L” shaped layout.

With a combination of woodlands and open agricultural space, the site will allow the home to be set partially within the trees at the end of a curving drive through open land. A banked garage is angled into the hillside, giving the front of the home a modest street-side facade.

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Meeting individual needs is always a design driver which, for this project, lead our team to incorporate a craft room on the lower level walk-out. This space was a must-have to support Julie’s non-profit and grassroots organization, Sewpportive Friends. The group creates kits vital to feminine hygiene for young girls and women in Zimbabwe; a necessity for both health and education. We can’t tell the story as well as the Sewpportive website and blog. Julie will be headed back to Zimbabwe with a team this July to distribute to more schools and villages. We’re excited for their continued success.

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Hank and Julie are avid outdoor enthusiasts leading to another need: storage. Large storage on the lower level will be used for housing/maintenance of skis, hiking gear, canoes, snowshoes, and other equipment. Walk-out access eases the transition to/from nature with or without gear.

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“We are having a very enjoyable time working with Ty, Pete, and the rest of the NEW crew. Their focus on creating a relationship with us, rather than making a transaction, is evident in their overall approach to the design/build work: from their site visit to our VT property, our trip to the NEW facility in Farmington, NY, and all additional communications. They are inspired, honest and professional. They understand that attention to what WE want in our house is of utmost importance, and are happy to share their knowledge and experience by providing creative ideas that we could explore or not.” – Hank and Julie.

An overall open floorplan ensures a relaxed, easy, flow when family and friends visit to sample local Vermont brews and views. It also allows for commanding views of the surrounding landscape from all common spaces.

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We sat down with Pete, lead designer for Hank and Julie’s home, who explained that a key to open floor plans is accentuating areas with details, often flooring or in this case, with timber. Overall the timber frame directs views and differentiates spaces. In Hank and Julie’s home, two keyed beams flank the dining room and kitchen island (image below). This change in ‘ceiling’ visually separates the spaces from the great room which features canted queen post trusses with curved bottom chords (image above). Pete continued to verbally draw the home, describing flitch beams, a combination of steel and timber, used in the lower level to create a larger clearspan while defining the circulation of space from the family room. Moving up two levels, he noted that guest rooms have bunk loft beds over the closets, a fun feature that will likely be a fascinating novelty for kids and adults alike.

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Other build details include roof SIPs (Structural Insulated Panels) and our Matrix Wall enclosure. We’ll be raising the frame this summer and working with Brothers Building of Waitsfield, VT to complete the project.

The home will include a master suite, craft room, great room, game room, and ample storage. 5 bedrooms and 3.5 baths.

The home will include a master suite, craft room, great room, game room, and ample storage. 5 bedrooms and 3.5 baths.

Many thanks to Hank and Julie for the kind words and for allowing us to be part of your project!

 

Modern Adirondack Lake Home

oseetah lake color renderingThe design for Jim and Regina’s home on Oseetah Lake (connected to lower Saranac Lake in NY) is affectionately referred to as a modern take on Adirondack style architecture. Oseetah Lake is well-known for paddling and fishing, as it has a mean depth of 3 ft. This build site is one of nine lots on a 500 acre privately owned natural preserve around the lake. The home will be situated on a small swale off a ridge with lake views.

The couple referenced both contemporary and traditional mountain style architecture as they described their vision to our team. Adding to our road map for design was their design questionnaire – one of the most thoroughly completed we have ever received. These questionnaires are an invaluable tool when we’re beginning the design process.  Many thanks to Jim and Regina for sharing their time and attention to detail!

Oseetah lake timber frame View 7The resulting first draft plan is very open with with overlapping living spaces. The form of the home calls for opposing sweeping lines in a contemporary, ‘lighter’ timber frame full of natural light and lake views.

Oseetah lake 3D View 6Starting with the entry the home shrugs tradition with a “void” of space rather than an outreaching covered porch. Immediately upon entering, the plans call for a 90 degree turn that open to lake scenery and, as one steps further in, it becomes capacious, with clear volumes to upper level. Planning focused on eliciting views and letting the space grow as one progresses deeper within the home.

Oseetah Lake interior 3D View 8In total the home is about 2,650 sq ft. It will primarily be a two-person residence as the couple enters a ‘work from home, transitioning to retirement’ phase of life. A full-time home office will occupy a ‘tower’ and provide space for various work and play interests. For visiting guests, there are two guest bedrooms and a few spaces that could serve as additional accommodations when the house is full.

Oseetah Lake sat imageJim and Regina are avid outdoors people and, of course, enjoy paddling. Approximately half the lower level of their home will provide storage for outdoor gear and paddle needs. There will be space for several water vessels with walk-out access to the lake.

It is always a privilege to work with homeowners to help bring their dream projects to fruition. We’ve passed through the beginning Schematic Designs with Jim and Regina and we’re excited to see their home continue to take shape and evolve through each step of the design process.

First Complete Cross Laminated Timber (CLT) Building in New York State

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60 all clts installed 2.15.17We began raising the first complete Cross Laminated Timber (CLT) building in New York State on our main campus in Farmington, NY in late January 2017. A combination of mass timber, heavy timber, and CLTs, the 21,000 sq ft building will house our fine woodworking division, NEWwoodworks, and offer a bit of storage/shipping for our sister company, Pioneer Millworks. CLT construction is an economically and environmentally conscious alternative to steel and concrete construction, a material that is new to the U.S. building industry.

From site prep to flying the the final CLT panel:



What are CLTs? A quick description might be ‘giant plywood’. More specifically, CLTs are large wooden panels, typically consisting of 3, 5, or 7 layers of dimensional lumber, oriented at right angles, glued together. The panels for our project averaged 8 feet tall and 38 feet long at 3 ¼ and 3 ¾ inch thickness. Using a crane and lulls, the panels were lifted into place and fitted by hand to the supporting timber frame. Each CLT panel has a shiplap edge that nests the panels together and is secured with metal fasteners.

We see CLTs as a wave of the future and we’re investing in our Western New York campus to better position the region and our industry to ride the wave. The opportunities with CLTs are abundant for businesses and housing and offer dramatic environmental benefits. Wood is a naturally occurring and renewable resource which stores carbon. It has proved time and again to preform as well, and at times better than, carbon heavy steel and concrete.

About CLTs one sheetThe CLT panels are pre-designed, highly engineered, of superior quality with precise tolerances – all specific processes and requirements that are fundamental to our timber framing craft. This fits perfectly with our traditional work and parallels the SIPs integration that we’ve spearheaded for years. The project combines the strength of mass (glulam) timbers and heavy timbers with CLT panels, utilizing a timber frame wrapped by CLT walls and topped by CLT roof panels. The panels arrived from Austria, shipped by sea (which had about half the carbon impact in comparison to shipping by land across the US or from Canada) with pre-cut openings for windows and doors. These panels were made using smaller Spruce trees from sustainably managed forests in the EU.

6 second panel CLT


Raising the frame and installing the panels (walls and roof) for this project took just under three weeks. This is our first CLT project and we now know first-hand that time on site is minimized and there is little waste with this product. While there was a learning curve, the process was amazingly smooth. Many accolades for our co-workers who are dynamic thinkers, unstoppable doers, and all around great people. Darren, Mike, Noah, Michael, Quinn, Todd, Anthony, Kevin, Marc, Mike G, and Wes to name a few who spent hours on the ground – also on ladders, in lulls, and on the roof – in chilly, wet, sunny, and snowy conditions.

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A blustery, snowy day in upstate NY.

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And a sunny, bright day. Typical to the Upstate region, weather fluctuated greatly over the 3 week raising.

A little dancing was in order as the last panel was installed (see Todd on the far left):

We’re excited to move our fine woodworking division on our main campus. In February of 2015, NEWwoodworks, located in neighboring Shortsville, NY, suffered a catastrophic event as excessive snow loads caused half of the roof collapse over their 70-year-old building (no one was injured). NEWwoodworks will be entrusted with 13,000 sq ft of the new CLT building while Pioneer Millworks will utilize 8,000 sq ft for reclaimed wood storage and shipping. We’ve expanded our Farmington office space to accommodate the NEWwoodworks design and management team, as well as give Pioneer Millworks a bit more elbow room.

office addition new energy worksWe anticipate easier communication and workflow allowing us to better serve our clients by joining NEWwoodworks with our main campus and giving Pioneer Millworks easy access to a loading dock plus covered space for inventory.

A special piece of this project is a Broad Leaf Maple tree sourced by our co-worker, Randy, from his forest in Oregon. The tree was crafted to serve as a main post in the NEWwoodworks section of our CLT building. Mike W connected with this tree from delivery in OR to raising in NY. He had a few words about this post which he affectionately named, Atlas.

Next steps: We’ll be installing a Wood Fiber Insulation on the exterior of the CLT building. Another product which is new to the US, these panels offer 3.5R per inch, are FSC (Forest Stewardship Council) certified, and are another carbon sink – for each 1 m3 used, up to 1 tonne of CO2 is bound within the product. Exterior cladding, radiant heat, windows, and more will round out this new build as Spring 2017 progresses.

A Lakeside Home: Transformation with Integrity

lake home remodel w timberThe challenge was set: take a well-loved 1980’s family home and transform both aesthetics and functionality. Our design and build teams embraced the challenge with gusto. Ty Allen, head of our Design/Build groups and our in-house Architect, gave us the cliff notes.

During our first site visit we captured this image of the home's roadside facade.

During the first site visit Ty and team captured this image of the home’s roadside facade.

The homeowners built their family lake home over 25 years ago. They raised their children and made countless memories. Yet, the 1980’s contemporary design was no longer meeting all of their needs and had become dated in style. We were building a new timber frame home on a neighboring lake and we’re told that project was part of the inspiration for couple to join our community and incorporate timber framing into their lives.

Ty explained, “I think 80’s contemporary homes are the best type of existing home to transform. They are often a clean slate with open volumes and simple details.” Remodeling requires balance – the changes for this home would be bold. “We wanted to respect the integrity of the existing home, using what was already existing as a springboard to modernizing how the home looks, feels, and works.”

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The original roadside facade (above) and with updates (below).

orig car port and front of house“A good example is the porte co·chère,” continued Ty. From the road it was difficult to tell what the structure was particularly as the roof flowed down from the house as one mass over the car port. The existing porte co·chère was removed and re-imagined, presenting a gable end on the roadside facade. “Rotating the roof lines defined the porte co·chère and allowed it to have impact. It is the primary focus the facade while maintaining the original purpose of the space.”

 

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Tear off of the original car port.

The naked timber frame of the new porte co·chère.

The naked timber frame of the new porte co·chère.

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Rotating the roof lines to present a gable end on the roadside facade redefined the car port as a focal point while maintaining function.

Under the new carport a custom door from NEWwoodworks welcomes guests.

Under the new carport a custom door from NEWwoodworks welcomes guests.

drawing out the garage additionA major new functional improvement: a three car garage. The home’s original single car garage was ideally situated for transformation into the transitional space (mud room) from the new garage into the home. Our team had several visits to the build-site to stake out the garage addition. While accommodating set-backs and other regulations, they worked to get the angle, the flow, of foundation for the new garagethe new structure to fit best with the existing garage, house, and driveway and be considerate of lake views. “We wanted to create a courtyard effect with easy access to the home so the setting of the garage was key. The mud room offers the first garage with roof going onglimpses of the lake as you transition through it from the garage or as visitors move down the drive in front of it.”completed garage with timber by new energy worksThe lakeside facade had a large span of roof and large windows which allowed harsh western sun into the home. “We were deliberate about the fenestration [window placement]. The placement and scale of glass needed to lower solar heat gain was carefully balanced with taking in lake views.” The new fenestration, updated Marvin windows, breaks in the roof lines, and an expansive covered porch improved efficiency and style. Covered space on the lakeside not only provides more enjoyable year-round shelter from the elements for the homeowners, their family and friends, but for the home as well.

The lake side of the home before (top) and with the remodel nearly complete (bottom).

The lake side of the home before (top) and with the remodel nearly complete (bottom).

Inside the home timber elements were added to the great room and entry. Beginning at the porte co·chère entry, the same truss style flows through the central great room and back outside to the lakeside porch. What’s next? An interior timber ‘bridge’ is on the list. It will replace the current loft-bridge to connect the bedrooms on the upper level.

interior timber truss in lake home great room remodel

 

Interested in seeing more of our projects? See our website galleries. Want more images of this lake home remodel? See the below photo collection:

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Updating the lakeside facade and a glimpse of the back of the new garage.

Updating the lakeside facade and a glimpse of the back of the new garage.

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The home's boat launch also features timber framing.

The home’s boat launch also features timber framing.

Stone for the new chimney.

Stone for the new chimney.

New walls.

New walls.

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A Family Retreat on Canandaigua Lake: Working the Land

“I’ll give you the whole story if you share those with me.” I glanced at the white box with orange fish dancing across the outside. Crackers for information, the deal of the day. With a smile I handed the box over to Pete, one of our design group architects and the design leader on our current Canandaigua Lake general contracting project.lake-retreat-rendering2“So Megan,” Pete began in his usual serious-but-joking-and-easygoing manner, “You want to know about the Canandaigua Family Retreat? Well, Dan & Laurie have been looking for the right site for about three years now. They gave us a call and asked if we’d come check out the spot they’d found. They felt really good about it, but wanted our take, which I thought was pretty cool. I like being involved from the beginning, especially because I had a good idea of what they wanted their project encompass.”

getfile-7“Had their three year search reached an end?” I asked as the crackers disappeared with unnatural speed.

“It had,” he confirmed. “We knew our design plans would be influenced by stringent site constraints associated with being near the water (height restrictions, erosion/sediment concerns, set-backs, etc) and the nature of the narrow, deeply sloping land. But it was perfect for Dan & Laurie’s home.”

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I attended the raising (more on this in another post) and I agree with Pete; it is a great spot. It is nestled into the hillside and it maintains privacy even though it is on the lake. The land slopes away allowing views of the water through pockets of mature trees. I couldn’t help thinking it was as if the land had secret views of the lake, but hey, I’m a romantic at heart.

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The steep site offers elevated views of Canandaigua Lake.

“Why Canandiagua Lake? Why timber framing?”

Pete grabbed another handful of crackers before answering, “Laurie grew up visiting a family lake home – who doesn’t love those? Canandiagua is a good ‘meeting’ spot for Dan, Laurie, their kids, parents, and extended family. A central location everyone likes.

A few years back they checked out a lake home that happened to be a timber frame we’d built in the 2000’s. They loved it and were inspired to build their own on Canandaigua.”

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Extensive excavation and landscaping work was the first step in preparing Dan and Laurie’s site for their new home.

“Were there any special design considerations for the site, for the project?”

Pete grinned quickly before responding. “The short answer is the steep site,” he paused, flashing a grin again, “but you want to know more than that, right?” Another handful of crackers later he continued, “We wanted to create a nice way to get from the detached garage to the house, from guest parking to the house, from the house down to the water. Reducing the necessity of long, continuous stairs, descent and assent around the site was key. Extensive excavation and landscaping work was the first step in the solution. Ted Collins Landscaping has been a huge help there.”

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The home is set into the land, a part of the hillside. ICFs were used for the foundation and here are filled with concrete.

“I wanted to set the house into the site rather than rest it on top of the site. This minimizes some of the challenges of living on a hill and keeps the overall height within restrictions. Setting deeper into the land also helps the structure become more a part of the land, living with the land. Another benefit to sitting the house into the site was easier connections to the garage and parking. Plus, it brings everything closer to the lake.”

A pause for more crackers. At this point I was thinking about taking them away before the entire box was demolished and I was left with nothing for future interviewees. “There were a bunch of existing retainer walls,” he continued, “that were in disrepair. The plan we have replaces those with feature boulder walls against grading. They’re functionally stable, organic, and way prettier. There will be more natural paths of stepping stones, each with intentional pauses to break up the steps between structures.”

I wasn’t sure what he meant by ‘pauses’. “Like stair landings?”

“Yep. And some larger flats that will work as gathering areas along the way down to the lake.”

“Neat.” I smiled as ingratiatingly as possible. I had to move him out of my office before my crackers were entirely gone. “I’m going to ask you about this home several more times, but give me summary of the project and we’ll call it a wrap.”

img_20161031_090117275_hdr“This is a retreat home for Dan & Laurie and their family. It will be the central hub for all major gatherings and vacations. It is a single story with spaces throughout capturing views of the lake. We crafted a Douglas fir frame with a custom finish and inside it will have an in-law suite and a master suite on the main level. The walk-out lower will have a bunk room, guess suite, and rec room. Landscaping will include native plants and pleasant paths.”

“Great!” I reached slowly for the box of crackers, pulling them from his grasp. “Thanks Pete.”

Looking somewhat forlorn, he replied, “Sure thing, Megan.”

I’ll share pictures and details of the raising in a later blog. Below is a picture of current progress. Roofing and enclosure are nearly complete. Our construction team has been thankful for a fairly easy winter (so far!) in the Northeast.

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