Ribbon Cutting: Officially opening the first complete CLT in NYS

From catastrophe came opportunity: Come help us celebrate as we officially open our Cross Laminated Timber (CLT) building!

After the devastating collapse of half of our fine woodworking division’s WWII era shop in February 2015, we regrouped and put our heads together on how to move forward. Following our ethos of the Triple Bottom Line (people, planet, and profit), it became our goal to design and re-build with new-to-New-York environmentally savvy and energy efficient materials. The result: the first complete Cross Laminated Timber (CLT) building in New York State.

A combination of mass timber, heavy timber, and CLTs, the 21,000 sq ft building is the new home for our fine woodworking group, NEWwoodworks, and offers a bit of storage/shipping for our sister company, Pioneer Millworks. Other details include wood fiber insulation, reclaimed wood siding, peg laminated timber overhangs, a broadleaf maple tree post, numerous wood tools and machinery, stacks of ready to ship custom wood products, and more.

Join us to see these elements together and in use as a custom woodworking shop and shipping/loading area.

Where: New Energy Works Timberframers main campus at 1180 Commercial Dr, Farmington, NY 14425
When: Thursday, October 12, 2017
Time: 10am to 11am
Info: (585) 924-3860 for more information or help with directions

What are CLTs? A quick description might be ‘giant plywood’. More specifically, CLTs are large wooden panels, typically consisting of 3, 5, or 7 layers of dimensional lumber, oriented at right angles, glued together. The panels for our project averaged 8 feet tall and 38 feet long at 3 ¼ and 3 ¾ inch thickness. Using a crane and lulls, the panels were lifted into place and fitted by hand to the supporting timber frame. Each CLT panel has a shiplap edge that nests the panels together and is secured with metal fasteners.

We see CLTs as a wave of the future and we’ve invested in our Western New York campus to better position the region and our industry to ride the wave. The opportunities with CLTs are abundant for businesses and housing and offer dramatic environmental benefits. Wood is a naturally occurring and renewable resource which stores carbon. It has proved time and again to perform as well, and at times better than, carbon-heavy steel and concrete.

Who is Atlas?

What is wood fiber insulation?

For more, check out our previous blog post on raising this CLT project. We hope to see you at the opening!

 

A NEW Jewel – Part One

NEW jewel title rendering

Phil and Rocio with their new Aussie pup named Sherlock.

Phil and Rocio with their new Aussie pup Sherlock.

Thanks, Phil and Rocio. Little did you know how perfect your timing was when you came to us and asked for a “small but perfect home”. Fertile ground indeed, and my mind raced with the many recent thoughts about working on something like a precious gem, or what we’re calling a NEW Jewel.

 

So many of our clients now are building smaller homes because they simply don’t need a bigger one. Seems smart for many reasons: less vacuuming, less heating and cooling, less taxes. And for many, less strain on the finances as we get to the point where retirement shines bright and hopeful.

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Update on the First Complete Cross Laminated Timber Building in NY State

Enclosure, mechanicals, and moving in. What’s the latest with our CLT build?

tomorrowland CLT building exterior NEW web

We began raising the first complete Cross Laminated Timber (CLT) building in New York State on our main campus in Farmington, NY in late January 2017. A combination of mass timber, heavy timber, and CLTs, the 21,000 sq ft building will house our fine woodworking division, NEWwoodworks, and offer a bit of storage/shipping for our sister company, Pioneer Millworks. Progress since May has included:

Wood fiber installation, another product which is new to the US. Also referred to as “out-sulation” since it is installed on the outside of projects, the Wood Fiber panels offer 3.5R per inch, are FSC (Forest Stewardship Council) certified, and are a carbon sink – for each 1 m3 used, up to 1 tonne of CO2 is bound within the product. Made by Steico, we found this product installed with a fair amount of ease and is performing well.

Will G Steico DSCN2802

wood fiber install tomorrowland clt new energy works

The custom CNC cut corner tree received a coat of stain and is now sheltered behind glass.

tree paint new energy works clt building

CLT tree cut out night shot new energy

Siding, including shiplap Shou Sugi Ban Color Char by Pioneer Millworks.

shou sugi ban color char siding by pioneer millworks on clt building

siding tomorrowland

Shou Sugi Ban is an ancient Japanese technique of burning wood as a preservative treatment for exterior siding. The process gives Pioneer Millworks Larch a dark, slightly iridescent look. We anticipate that in this exterior use it may change over time, depending on its exposure to the elements.

Lights! All LED lighting combined with the natural light from the clerestory make this a very bright space. Our fine woodworkers are clamoring to move in for the lighting alone!

LED lighting CLT building new eneryg works

Concrete – what a BIG pour! Lots of man power and man hours. Concrete was flowed over radiant heat throughout the shop.

KB Masonry's team handled this big pour.

KB Masonry’s team handled this big pour.

wet concrete

Concrete complete and set! Photo by Scott Hemenway.

Concrete complete and set! Sprinkler lines run…lights to come. Photo by Scott Hemenway.

Mechanicals, such a sprinklers, and duct work. Steve and Ed our maintenance duo have been hard at work installing duct work/dust collection alongside a few of our trusted partners who handled the sprinklers and other mechanicals.

Ed and Steve talk connections for the dust collection ducts.

Ed and Steve talk connections for the dust collection ducts.

Ed is a bit camera shy and did well hiding behind the pipes.

Ed is a bit camera shy and did well on the man lift hiding behind the pipes.

Mechanical room.

Mechanicals room.

Amenities including the break room and bathrooms are underway.

rooms in tomorrowland

rooms framed in

Plumbing and electric are in. Next: doors.

In use: Pioneer Millworks has begun using their storage and shipping space at the back of the building. What once seemed to be a cavernous 8,000 sq ft is filling up quickly with custom orders that are ready to ship and other weather sensitive products.

PMW storage tomorrowland

We’re on schedule to move all of our fine woodworking shop to their new space in mid-August. Check back for information on our ribbon cutting this Fall. And visit our previous blog post for more images, videos, and details of this project.

About CLTs:
CLT construction is an economically and environmentally conscious alternative to steel and concrete construction, a material that is new to the U.S. building industry.

A quick description might be ‘giant plywood’. More specifically, CLTs are large wooden panels, typically consisting of 3, 5, or 7 layers of dimensional lumber, oriented at right angles, glued together. The panels for our project averaged 8 feet tall and 38 feet long at 3 ¼ and 3 ¾ inch thickness. Using a crane and lulls, the panels were lifted into place and fitted by hand to the supporting timber frame. Each CLT panel has a shiplap edge that nests the panels together and is secured with metal fasteners.

A Family Retreat on Canandaigua Lake: Designing Spaces

When we last visited Dan & Laurie’s project on Canandaigua Lake, Pete, one of our design group architects and the design leader for the home, walked us through the site planning. I nabbed Pete again, this time to take a look inside the project at the design considerations for creating the layout and formal floor plans.

Lakeside Family RetreatJust like last time, Pete made a quick inquiry about little orange fish crackers. I had to let him down softly; I had nothing. Looking disappointed for a beat, he moved on reminding me that Dan & Laurie’s site overlooked the lake and came with strict site constraints (not uncommon to building near water) including height restrictions, erosion/sediment concerns, setbacks, and more. He explained that the constraints drove the overall siting of the house and garage, but there were still the interior spaces (and floor plan) to negotiate.

“Dan and Laurie’s project is meant to be a multi-generational home that will act as a central gathering spot for family and friends. Overall the home has an open floor plan with the public spaces centralized on both the main and lower levels which can easily accommodate larger gatherings. Balancing that are private spaces on the ends of the home which allow folks the opportunity to enjoy their quiet space or step inwards to join the party.”

Canandaigua lake home timber frame hybrid floor plan

I was curious about what techniques are used to create a division of space in open floor plans, particularly when the same flooring flows throughout the level. “Great question—we like to make psychological breaks to take the place of walls in open floor plans. Although this project is a hybrid using timber frame and traditional construction, the public spaces fall under the core timber frame. We used the main carrying beams, a bigger timber, to bring visual and physical weight and delineate the great room, kitchen, and dining areas. The great room is also vaulted while the dining and kitchen spaces have flat ceilings. The kitchen island provides a further break between food preparation zones and the dining room,” Pete explained.

timber frame kitchen and great room new energy works

“One less common trait in this home is a single point of entry from the garage and parking areas. Without a dedicated breezeway or mudroom, the goal was to welcome visitors and inhabitants through a cleaner entryway in a style more traditional to guest-only entryways. We designed a lower volume with a flat ceiling softened by lifted timber common rafters, which draw the eye through the entry space to the great room and expanse of windows beyond. There is still a need for organizational spaces…a place to take off shoes, a laundry room…We “hid” these just off the entryway, branching to the right beyond a wing wall and screened behind a pocket door,” continued Pete.

canandaigua timber home new energy works entry

View of the entry door.

entry to canandaigua hybrid timber home

View from the entry.

Given the location of the home, I wanted to know about the views. “Below the curved bottom chord king post trusses, glass wraps the frame at close to ninety-degree angles. You can see through the corners resulting in a nearly 180-degree view of the lake. It’s pretty neat,” Pete obliged.

How about solar heat gain? “Always a consideration,” Pete agreed. “There is morning sun only because the room faces Southeast over the lake. Other windows throughout the home are covered by large overhangs and exterior roofs, so the gain won’t be significant there.”

interior canandaigua lake great room timber frame new energy works

“Oh, also about exterior decks and views—we aim to keep them from wrapping the great room because views are more enjoyable when uninterrupted. I don’t know about you, but I don’t like a piecemeal view broken by slats of a deck railing.”

I recalled that in our previous conversation Pete had stressed a desire to have the house set into the land, as part of the land, rather than perched on it. I asked how that impacted the interior light in the lower-level. “Whenever we have spaces under grade we make every effort to bring natural light to as many sides of the space as possible. Dan and Laurie’s home has light on three sides and includes lake views; it’s a pretty good situation. We gave the stairwell carefully consideration and arranged it in an “L” within a rectangular opening so plenty of western light could spill through to the lower-level family room. Plus, we made every effort to eliminate soffits, carefully planning and utilizing open web trusses—this way the lower-level ceiling height remains constant and the space feels more inviting and comfortable.

timber frame lower level stairs new energy works

“Going back to private spaces, the master suite has a vestibule. It is one of those planned rooms that helps create further division from the more public areas. There’s also a private deck accessible only from the master bedroom. The in-law suite is situated down a hallway off the entry, giving it the feeling of a private branch separate from the main core of the home. We know Laurie’s folks are excited about the suite. While we were raising the exterior timber components and decks, they pointed out the timbers going up on their corner exclaiming to onlookers ‘That’s our bedroom!’,Pete smiled broadly, “Their excitement was infectious.”

exterior timber frame raising new energy works

“The lower-level is also the space for guests. A bedroom, a bunk room, a family room, and what we’re calling a lake bathroom. It will be the spot to stop prior to journeying into the rest of the house after a swim or a visit to the shore.”

Giving Pete thanks for the information, I sent him off with a piece of spearmint gum (the best I could do in lieu of orange fish crackers).

Further into this summer, Laurie and Dan’s project will be complete. We’ll share a bit on the interior design and have plenty of finished images for you then. Thanks for joining this journey! If you’d like to see other projects we’ve general contracted, visit our Case Studies. And to learn more about our teams, visit Meet our People.