Restored, Reused, Reloved: Doors of Heritage

Doors are the transitional pieces, the welcoming elements, the barriers against intrusion—be it weather or other diversions—the room dividers, the separators of space. A high-crafted door is designed to function flawlessly and be in service for decades. Yet over time their movement and environment can impact aesthetics and usefulness. Our fine woodworking group, NEWwoodworks, has had the opportunity to restore doors of heritage, bearing, and beauty for a few special spaces.

Home at the Spa

spa door rehab by newwoodworks

Elements from an original carriage house in Rochester were carefully salvaged, including the main entry doors, for a local spa. Always believed to be arched, during removal it was discovered that the original doors were rectangular. They had hung for years behind an arched opening to give them the look of arched doors.

Original doors, site salvaged.

Original doors, site salvaged.

The craftsmen at NEWwoodworks, lead by door guru, Jay, were tasked with creating arches in the old doors, along with general restoration. The doors were constructed in a traditional way using wedged tenons which were hammered in from the side. This type of old craft construction would close and tighten all of the stile and rail joints. With skill and care, an arch was cut in the doors and components were re-fitted to create truly arched doors. The surface was then wire brushed and mounting hardware was set into the backs of the doors so they could be hung on a wall.

spa door refurb by newwoodworks

Today they greet patrons from their new home where they live as pieces of art behind the spa reception desk.

newwoodworks spa door refurb

University Ave

Though species and finishes play a large role in the durability of wooden entry doors, time and weather will eventually wear through and some TLC will be needed to bring the wood back to life. A set of white oak entry doors on University Ave in Rochester, NY were removed by our craftsmen and transported back to the shop.

univ ave door orig

The original weather-worn oak doors on University Ave.

It was clear the bottom rails were beyond repair which lead the team to dismantle the doors and sidelights. Over 200 oak pieces and all joinery was restored. New insulated glass units and oil rubbed bronze hardware were added bringing a touch of modernization to the doors. Originally the oak was stained dark brown, but for this revitalization, it was requested to keep a natural finish to allow the oak’s patina to be celebrated. The craftsmen employed a polymerized tung oil that will be applied biannually as part of normal maintenance for the revived doors.

university ave door refurb newwoodworks

Eatery Entry

A fun find by a restaurant owner, this tall and slim pair of doors is believed to have originated in India before making their way to the US and eventually to the NEWwoodworks shop for a bit of care.

newwoodworks refurb pine doors detail

The doors were sinch-nailed together, nearly 3″ thick, solid white pine covered in layers of paint and signs of age.

original pine doors eatery entry

Original, as-found pine doors.

The first step was stripping off the hardware and cleaning up the grills. A light wire brushing was applied to the surface to remove some of the rotten paint while highlighting the hard-earned surface character. Structural repairs were required in the moldings and some of the rails, but overall these doors were fairly solid. Frosted glass, new hinges, and a dead bolt completed the overhaul. Today the doors conceal a closet while acting as wall art. Their grills and glass are backlit, warm and captivating in the eatery’s entry foyer.

restored pine doors by newwoodworks

Rejuvenating and repairing, bringing new life and new love to these timelessly authentic doors are stories we’ll tell for many years to come. They’ve influenced and inspired new doors (below) and reminded us of old high craft techniques. See the gallery of door creations here.

Inspired by the adjacent antique doors, the new entry door was crafted by NEWwoodworks using reclaimed Heart Pine.

Inspired by the adjacent antique doors, the new main entry door for the eatery entrance was crafted of Reclaimed Heart Pine by NEWwoodworks.

Final Panels: Custom Tree Cut-Out Cross Laminated Timber Project

tree corner cltThe final (final!) Cross Laminated Timber (CLT) panels have been installed on our CLT project. Forming the front corner of the building these panels represent a piece of the flexibility of building with solid wood panels and speak to our passion for planet, forest, tree, and wood.

last clt panel install edit web

 

Our fine woodworking division, NEWwoodworks, used ingenuity, software, and CNC tooling to draw, layout, and cut the “tree” design. Our timber frame and construction teams, including Jason, Kevin, and Jim, installed the panels on a chilly Monday morning. Roofing and final enclosure, including wood fiber insulation, are underway.

exterior clt w corner tree

Read more about this build, the First Complete Cross Laminated Timber Project in New York State, in a previous blog post.

Harmony on the Hudson: The Olsen’s Timber Home Retreat Story

olsen-interiorTimber Home Living magazine documented the Olsen’s journey to building their family retreat in the Berkshires from 2014 to completion in 2016. What happens during a custom home building project? Starting with our design team join the story from the Olsen’s point of view as we craft the timber frame, enclosure, and custom woodworking. Click through each part of the eight part series below to get the inside scoop.

The Olsen’s story, and the Welcome Home Series, begins with the land…

Part 1: From Dream to Design
The Olsen’s begin designing their dream home on land they’d been spending vacation time visiting for 10 years. Harmony with the land and the family was a must.
view-from-olsenPart 2: Laying The Groundwork
Breaking ground – an exciting day, especially with a few last minute modifications.

groundbreaking-olsenPart 3: Built to Last
Our team raises the frame and the Olsen family watches their dream home take shape.
olsen-raisingPart 4: Worth the Wait
Weather delays…but not for long!
olsen-in-snowPart 5: Lessons Learned
Communication proves vital in the build process for sticking to the plan and modifying.
solar-array-olsenPart 6: Elements of Surprise
Nearing completion, creativity and flexibility lead to modified plans.
olsen-porchPart 7: The Big Finish
Mixed materials, including reclaimed wood, make a statement on the interior and exterior of the Olsen Home.
olsen-custom-cabinetry-reclaimed-floorPart 8: The Great Escape
“I definitely think we designed the right size house with the perfect layout,” says Greg Olsen.
olsen-porch-exteriorolsen-exterior-timber-frame-reclaimed-sidingOur notes:
When Greg and Dee approached us to craft their family’s timber frame retreat we knew it was going to be fun. Their philosophy fit with ours: they wanted to strike a balanced design, a home in harmony with the site that was as environmentally conscious as possible. Eliminating VOCs, incorporating reclaimed and organic materials, and a solar array were “must have” elements. Planning on large family gatherings and lots of cooks in the kitchen, there is ample party space with unobstructed southern views of the Catamount and Butternut Mountains. Screened and covered porches blur the line between interior and exterior spaces.

The resulting home celebrates a variety of reclaimed and storied wood: the timber frame is crafted from reclaimed Douglas fir; flooring is reclaimed Walnut on the upper level and reclaimed Teak on the lower level; wall paneling is reclaimed barn siding; reclaimed beech was used to create custom bed frames, night stands, and built-ins. Much of the cabinetry and built-ins, including the Ash kitchen cabinetry, was made by our fine woodworking division, NEWwoodworks. The kitchen island includes a “waterfall” of walnut as a prep/presentation area while the adjacent dining table seats up to twelve.

The Great Escape: Part 8 of the Welcome Home Series

“I definitely think we designed the right size house with the perfect layout. The house lives on the land and captures views. We’re so happy we decided to build this house and we’re so happy we decided to work with New Energy Works.” – Greg Olsen.

We can’t thank Greg enough for his kind words, but we can try! Many, many thanks to Greg and Dee for working with us and becoming part of our community. Designing, raising, enclosing, and completing the fine woodworking for their home was truly a pleasure. Please enjoy this final article by Timber Home Living magazine of the Olsen’s retreat home journey. (And if you missed the others, click here.)

olsen_greatescape-page-1olsen_greatescape-page-3olsen_greatescape-page-2olsen_greatescape-page-4

NEWwoodworks Selected as Business of the Month by Shortsville Manchester Area Chamber of Commerce

For over 20 years NEWwoodworks, our fine woodworking division, has specialized in handcrafted cabinetry, furniture, stairs, doors, and other custom designed interior furnishings from their shop in Shortsville, NY. The Shortsville-Manchester Area ChamBusiness of the Monthber of Commerce (SMACC) is a volunteer organization that promotes progress and a positive business climate. NEWwoodworks has supported local Shortsville activities for many years, including the annual Wild Water Derby, and has been recognized by SMACC as business of the month.

“Crafting projects from antique reclaimed wood is a unique privilege,” remarked Rob D’Alessandro, General Manager. “We’re excited to be recognized by the Shortsville Manchester Area Chamber of Commerce as a Business of the Month.”

NEWwoodworks has built a reputation as the go-to shop among designers and architects for taking on challenging, one-of-a-kind, custom woodworking projects. Each piece is hand-crafted using sustainably harvested and often antique wood by skilled craftsmen and design software. Thanks to experience, talented hands, digital technology, and good-old-fashioned creativity the more unique, the more difficult, the better the project.

The craftsmen at NEWwoodworks have knowledge and abilities which ensure every project is a work of art, whether it’s doors, cabinetry, stairs, tables, wine rooms, or commercial fixtures. They have worked with world-famous retailers, hotels, restaurants, and spas to bring the vision of the brand and the designer to life. Great attention is paid to the details: hand-forged hardware, oil rubbed finishes, and antique wood-with-a-story-to-tell are a few of the features incorporated in their products.

curved_wood_staircase

double doors_LEED-H Gold home in NC

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About:
NEWwoodworks has been the fine woodworking division of New Energy Works Timberframers for over 20 years. They specialize in custom crafting cabinetry, furniture, stairs, doors, and other custom woodworking that is unique to the individual and harmonious with the project design. The group is well known for their expertise in handcrafting elements for timber frame homes and constructing projects with reclaimed and extraordinary wood.